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The reason why the machine is getting worse and worse, finally find the root cause, make it clear!

  • Categories:Industry news
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  • Time of issue:2020-02-13 10:07
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(Summary description)Thereasonwhythemachineisgettingworseandworse,finallyfindtherootcause,makeitclear!  Whythecurrentmachinetoolisnotasgoodasoneyear,mainlyinthefollowingaspects: I.Cutcorners Indiscriminateuseofmaterialswithmuchlowermarks.Inthepast,thefast-movingwirewasusuallycastironwiththenumber180.Atpresent,manymanufacturersuselessthan160drops,andthemedium-speedwireuses250drops.Fewactuallydoit.Thehardnessisnotenough,andtheresultisdeformation. Smallbed,largecarriage;smallhorse-drawncart.Inthecaseofwirecutting,thebedofthe50machine,theworkbenchcarriageofthe80machine,andthecastingitselfaremarkedwithlowhardnessandinsufficient.Inaddition,itismoreeasilydeformedwithheavyload. Inthepast,theoldmanufacturers,liketheabove,didnotputthecastingsinthesunorrainformorethanoneyeartoeliminatestress.Now,inordertopursuethespeedofshipment,theycanbeprocessedaftertheyareretrieved. Thethicknessandweightofthecastingsaremuchlessthanbefore,andsomemachinetoolsareeasytocrackwhentheyaretransportedandtheyhavetobereturnedtothefurnace. Problemswithprocessingequipment DuringtheJiangsuandZhejiangtrip,anothersituationwasdrawnfromtheexchangeofpersonnelfromvariousparties.Veryfewfactoriesusehigh-precisionCNCgantrymastermachiningbeds,andmostofthemarestillusingtraditionaloldequipment.Therearehundredsofmillionsofgoodmothermachines,soIcan'taffordthem.Naturally,variousindicatorscannotbereached.  III.Personnelissues Everyone'smachinetoolassemblyisextremelyimportant.Oldassemblytechniciansaregettingoldandleaving.Mostnewyoungpeopleareunwillingtoengageinthisindustryandwanttomakequickmoneyandmakemoneyeasily.Thefewwhoarestilldoingitarealsounwillingtominglewitheachother,talkabouthowtodiveintostudyandstudycarefully.Theeffectofthemachinetoolinstalledispoor. 4.Environmentalsituation Thegoldenperiodofmanufacturingfrom2002to2012haspassed,themanufacturingindustryhasfallen,andthedemandfornaturalmachinetoolshasalsodeclined.Therearestillmanymanufacturersanddistributors.Everyonehastoeat.Ifthereisnoobviousadvantageintechnology,theycanonlyfightfortheprice. Alloftheabovearethereasonsthatmakethemachinetoolworseandworse. Sowhydomanufacturersdothis?A:Everythingisdonetoreducecosts,tosurvive,togetasmallprofit. Everyonethinksaboutwhichthingtheseyearsisnottoincreasepricesandincreasecosts.Rawmaterials,rents,utilities,taxes,labor,andenvironmentalprotectionarenotallowedtostart;machinepricesarestillfalling.Theonlywayistocutcornersandcutmaterials,themachinetoolispoor,andthenthemachinetoolisdismantled,harmingtheuser. Ifyouwanttolookatitfromaneutralthirdpartyperspective,Ihopethatuserscanberational,cheapandnotgood,onepointataprice,don'tjustlookattheprice,desperatelycrushthemanufacturer,anddon'tgiveareasonableprofit. Sometimesitlookslikeitsavedalittlemoneyintheshortterm,butinthelongrunitstillhurts.Undernormalcircumstances,amachinecanbeusedfor5years,andnowithasbeenpressedtouseonly1year.It'sworthittoweighityourself. Ofcourse,manufacturersarealsostrictlyself-disciplined,dowhattheyshoulddo,andwincustomerswithquality.Ibelievethatmanyuserswillhavemoreandmorerationaljudgmentsandchoices. Buildingagoodecologicalenvironmentrequireseveryone'sefforts.Onlyinthisindustrycantherebehope,sothatitcannolongerberidiculed,ridiculedandhumiliated,anditcanevensitonthelevelofdevils,orevensurpassit.

The reason why the machine is getting worse and worse, finally find the root cause, make it clear!

(Summary description)Thereasonwhythemachineisgettingworseandworse,finallyfindtherootcause,makeitclear!  Whythecurrentmachinetoolisnotasgoodasoneyear,mainlyinthefollowingaspects: I.Cutcorners Indiscriminateuseofmaterialswithmuchlowermarks.Inthepast,thefast-movingwirewasusuallycastironwiththenumber180.Atpresent,manymanufacturersuselessthan160drops,andthemedium-speedwireuses250drops.Fewactuallydoit.Thehardnessisnotenough,andtheresultisdeformation. Smallbed,largecarriage;smallhorse-drawncart.Inthecaseofwirecutting,thebedofthe50machine,theworkbenchcarriageofthe80machine,andthecastingitselfaremarkedwithlowhardnessandinsufficient.Inaddition,itismoreeasilydeformedwithheavyload. Inthepast,theoldmanufacturers,liketheabove,didnotputthecastingsinthesunorrainformorethanoneyeartoeliminatestress.Now,inordertopursuethespeedofshipment,theycanbeprocessedaftertheyareretrieved. Thethicknessandweightofthecastingsaremuchlessthanbefore,andsomemachinetoolsareeasytocrackwhentheyaretransportedandtheyhavetobereturnedtothefurnace. Problemswithprocessingequipment DuringtheJiangsuandZhejiangtrip,anothersituationwasdrawnfromtheexchangeofpersonnelfromvariousparties.Veryfewfactoriesusehigh-precisionCNCgantrymastermachiningbeds,andmostofthemarestillusingtraditionaloldequipment.Therearehundredsofmillionsofgoodmothermachines,soIcan'taffordthem.Naturally,variousindicatorscannotbereached.  III.Personnelissues Everyone'smachinetoolassemblyisextremelyimportant.Oldassemblytechniciansaregettingoldandleaving.Mostnewyoungpeopleareunwillingtoengageinthisindustryandwanttomakequickmoneyandmakemoneyeasily.Thefewwhoarestilldoingitarealsounwillingtominglewitheachother,talkabouthowtodiveintostudyandstudycarefully.Theeffectofthemachinetoolinstalledispoor. 4.Environmentalsituation Thegoldenperiodofmanufacturingfrom2002to2012haspassed,themanufacturingindustryhasfallen,andthedemandfornaturalmachinetoolshasalsodeclined.Therearestillmanymanufacturersanddistributors.Everyonehastoeat.Ifthereisnoobviousadvantageintechnology,theycanonlyfightfortheprice. Alloftheabovearethereasonsthatmakethemachinetoolworseandworse. Sowhydomanufacturersdothis?A:Everythingisdonetoreducecosts,tosurvive,togetasmallprofit. Everyonethinksaboutwhichthingtheseyearsisnottoincreasepricesandincreasecosts.Rawmaterials,rents,utilities,taxes,labor,andenvironmentalprotectionarenotallowedtostart;machinepricesarestillfalling.Theonlywayistocutcornersandcutmaterials,themachinetoolispoor,andthenthemachinetoolisdismantled,harmingtheuser. Ifyouwanttolookatitfromaneutralthirdpartyperspective,Ihopethatuserscanberational,cheapandnotgood,onepointataprice,don'tjustlookattheprice,desperatelycrushthemanufacturer,anddon'tgiveareasonableprofit. Sometimesitlookslikeitsavedalittlemoneyintheshortterm,butinthelongrunitstillhurts.Undernormalcircumstances,amachinecanbeusedfor5years,andnowithasbeenpressedtouseonly1year.It'sworthittoweighityourself. Ofcourse,manufacturersarealsostrictlyself-disciplined,dowhattheyshoulddo,andwincustomerswithquality.Ibelievethatmanyuserswillhavemoreandmorerationaljudgmentsandchoices. Buildingagoodecologicalenvironmentrequireseveryone'sefforts.Onlyinthisindustrycantherebehope,sothatitcannolongerberidiculed,ridiculedandhumiliated,anditcanevensitonthelevelofdevils,orevensurpassit.

  • Categories:Industry news
  • Author:
  • Origin:
  • Time of issue:2020-02-13 10:07
  • Views:
Information
The reason why the machine is getting worse and worse, finally find the root cause, make it clear!
 
机床越做越烂的原因, 终于找到病根, 说清楚了!    为什么现在的机床一年不如一年了,主要有以下几方面:  一.偷工减料  肆意用标号低很多的材料。之前快走丝一般正常情况下是用标号180的铸铁,目前很多厂家有在用160不到滴,中走丝说用250滴,实际没几家做到滴。硬度不够,后果是变形。  小床身,大拖板;小马拉大车。就拿线切割来说,50机的床身,上面架80机的工作台拖板,铸件本身就用了标号低硬度不够,再加上超负荷重压,更容易变形。  以前的老厂家,如上无专,铸件要放在外面日晒雨淋一年以上来消除应力,现在为追求出货速度,拿回就加工了,甚至铸件还是热的就开始加工了。  铸件厚度,重量都比前少了很多,有些机床在运输起吊时就容易裂开,又得回炉。  二.加工设备问题  本次江浙行,从各方人员交流中得出另一种情况就是,很少几家厂有用高精数控龙门母机加工床身的,大多数还是传统老设备在搞。好的母机几百上千万,玩不起啊。自然各种指标达不到。    三.人员问题  大家都机床的装配是极其重要的,老的装配技术人员逐渐老去,离去。新的年轻人多数不愿意从事这个行业,都想干赚快钱,轻松钱。少数还在做的,也是心不甘情不愿在混着,谈何潜入学习,认真钻研。装出来的机床,效果就差。  四.环境形势  2002-2012年制造黄金期过去了,制造业走下滑路,自然机床需求量也在下降。厂家经销商还是这那多,大家都要吃饭,在技术没有明显优势的情况下只能拼价格了,谁低谁量大。  以上种种就是导致机床越做越差的原因。  那为什么厂家要这么干哟?答:一切都是为了降低成本,为了生存,获点小利。  大家想想,这些年哪样东西不是要涨价,增加成本。原材料,房租水电税收,人工,还有环保打得不让开工;机床价格还在往下掉。唯一的办法就是偷工减料,机床做差,然后机床拆寿,坑害用户。  如果要从一个中立第三方角度来看,希望用户能理性一点,便宜没好货,一分价钱一分货,不要只看价格,拼命去压死厂家,不给一点合理的利润。  有时候短期貌似省了一点钱,但长远一点看还是吃了亏。正常情况下一台机能用上5年,现在被压得只能使用1年了。划不划算自己掂量一下吧。  当然厂家也严格自律,做好该做的事情,让质量赢得客户,相信还是有不少用户也会有越来越理性的判别和选择。  构建一个良好的生态环境需要大家的努力,行业才有希望,才不再被冷嘲热讽,挖苦羞辱,也才能和鬼子们平起平坐,甚至超越。
 
Why the current machine tool is not as good as one year, mainly in the following aspects:
 
I. Cut corners
 
Indiscriminate use of materials with much lower marks. In the past, the fast-moving wire was usually cast iron with the number 180. At present, many manufacturers use less than 160 drops, and the medium-speed wire uses 250 drops. Few actually do it. The hardness is not enough, and the result is deformation.
 
Small bed, large carriage; small horse-drawn cart. In the case of wire cutting, the bed of the 50 machine, the workbench carriage of the 80 machine, and the casting itself are marked with low hardness and insufficient. In addition, it is more easily deformed with heavy load.
 
In the past, the old manufacturers, like the above, did not put the castings in the sun or rain for more than one year to eliminate stress. Now, in order to pursue the speed of shipment, they can be processed after they are retrieved.
 
The thickness and weight of the castings are much less than before, and some machine tools are easy to crack when they are transported and they have to be returned to the furnace.
 
Problems with processing equipment
 
During the Jiangsu and Zhejiang trip, another situation was drawn from the exchange of personnel from various parties. Very few factories use high-precision CNC gantry master machining beds, and most of them are still using traditional old equipment. There are hundreds of millions of good mother machines, so I can't afford them. Naturally, various indicators cannot be reached.
 
机床越做越烂的原因, 终于找到病根, 说清楚了!    为什么现在的机床一年不如一年了,主要有以下几方面:  一.偷工减料  肆意用标号低很多的材料。之前快走丝一般正常情况下是用标号180的铸铁,目前很多厂家有在用160不到滴,中走丝说用250滴,实际没几家做到滴。硬度不够,后果是变形。  小床身,大拖板;小马拉大车。就拿线切割来说,50机的床身,上面架80机的工作台拖板,铸件本身就用了标号低硬度不够,再加上超负荷重压,更容易变形。  以前的老厂家,如上无专,铸件要放在外面日晒雨淋一年以上来消除应力,现在为追求出货速度,拿回就加工了,甚至铸件还是热的就开始加工了。  铸件厚度,重量都比前少了很多,有些机床在运输起吊时就容易裂开,又得回炉。  二.加工设备问题  本次江浙行,从各方人员交流中得出另一种情况就是,很少几家厂有用高精数控龙门母机加工床身的,大多数还是传统老设备在搞。好的母机几百上千万,玩不起啊。自然各种指标达不到。    三.人员问题  大家都机床的装配是极其重要的,老的装配技术人员逐渐老去,离去。新的年轻人多数不愿意从事这个行业,都想干赚快钱,轻松钱。少数还在做的,也是心不甘情不愿在混着,谈何潜入学习,认真钻研。装出来的机床,效果就差。  四.环境形势  2002-2012年制造黄金期过去了,制造业走下滑路,自然机床需求量也在下降。厂家经销商还是这那多,大家都要吃饭,在技术没有明显优势的情况下只能拼价格了,谁低谁量大。  以上种种就是导致机床越做越差的原因。  那为什么厂家要这么干哟?答:一切都是为了降低成本,为了生存,获点小利。  大家想想,这些年哪样东西不是要涨价,增加成本。原材料,房租水电税收,人工,还有环保打得不让开工;机床价格还在往下掉。唯一的办法就是偷工减料,机床做差,然后机床拆寿,坑害用户。  如果要从一个中立第三方角度来看,希望用户能理性一点,便宜没好货,一分价钱一分货,不要只看价格,拼命去压死厂家,不给一点合理的利润。  有时候短期貌似省了一点钱,但长远一点看还是吃了亏。正常情况下一台机能用上5年,现在被压得只能使用1年了。划不划算自己掂量一下吧。  当然厂家也严格自律,做好该做的事情,让质量赢得客户,相信还是有不少用户也会有越来越理性的判别和选择。  构建一个良好的生态环境需要大家的努力,行业才有希望,才不再被冷嘲热讽,挖苦羞辱,也才能和鬼子们平起平坐,甚至超越。
 
III. Personnel issues
 
Everyone's machine tool assembly is extremely important. Old assembly technicians are getting old and leaving. Most new young people are unwilling to engage in this industry and want to make quick money and make money easily. The few who are still doing it are also unwilling to mingle with each other, talk about how to dive into study and study carefully. The effect of the machine tool installed is poor.
 
4. Environmental situation
 
The golden period of manufacturing from 2002 to 2012 has passed, the manufacturing industry has fallen, and the demand for natural machine tools has also declined. There are still many manufacturers and distributors. Everyone has to eat. If there is no obvious advantage in technology, they can only fight for the price.
 
All of the above are the reasons that make the machine tool worse and worse.
 
So why do manufacturers do this? A: Everything is done to reduce costs, to survive, to get a small profit.
 
Everyone thinks about which thing these years is not to increase prices and increase costs. Raw materials, rents, utilities, taxes, labor, and environmental protection are not allowed to start; machine prices are still falling. The only way is to cut corners and cut materials, the machine tool is poor, and then the machine tool is dismantled, harming the user.
 
If you want to look at it from a neutral third party perspective, I hope that users can be rational, cheap and not good, one point at a price, don't just look at the price, desperately crush the manufacturer, and don't give a reasonable profit.
 
Sometimes it looks like it saved a little money in the short term, but in the long run it still hurts. Under normal circumstances, a machine can be used for 5 years, and now it has been pressed to use only 1 year. It's worth it to weigh it yourself.
 
Of course, manufacturers are also strictly self-disciplined, do what they should do, and win customers with quality. I believe that many users will have more and more rational judgments and choices.
 
Building a good ecological environment requires everyone's efforts. Only in this industry can there be hope, so that it can no longer be ridiculed, ridiculed and humiliated, and it can even sit on the level of devils, or even surpass it.

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