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Employment Principles of Machinery Plant in 2018! Eliminate these 7 categories and reuse these 5 categories!
Employment Principles of Machinery Plant in 2018! Eliminate these 7 categories and reuse these 5 categories!
Inthemachinefactory:therearemanydifferenttypesofpeople,andtherearealsomanydifferenttypesofbosses.Howcanyoumakethembetter?Whatkindofpeopleareyou?Pleasecheckyourself Theseseventypesofpeoplearenotused!
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Inthemachinefactory:therearemanydifferenttypesofpeople,andtherearealsomanydifferenttypesofbosses.Howcanyoumakethembetter?Whatkindofpeopleareyou?Pleasecheckyourself Theseseventypesofpeoplearenotused!
China National Association (2016) No. 010 Notice on Organizing and Compiling the "2015 China Internal Combustion Engine Industry Development Report"
China National Association (2016) No. 010 Notice on Organizing and Compiling the "2015 China Internal Combustion Engine Industry Development Report"
TheAssociationhasbeguntocompileandpublishthe2015versionoftheDevelopmentReport.ThisbookwillbeissuedasanimportantannualmaterialoftheChinaInternalCombustionEngineIndustryAssociation,andwillbedistributedtoallmemberunitsoftheChinaInternalCombustionEngineIndustryAssociation,aswellasrelevantnationalministriesandleaders,relevantindustryassociations,andforeigninternalcombustionengineindustries.Organizeandmajordomesticandforeignautomobilemanufacturers;inordertomakefulluseofthestrongplatformofthe"DevelopmentReport"todoindustrybrandpromotionandcorporatepublicity,theAssociationwillfocusoninvitingagroupofoutstandingenterprisesandinstitutionstocompilethe"DevelopmentReport",andinviteenterprisestoactivelyorganizeParticipateinorganizingandediting.  ChinaInternalCombustionEngineIndustryAssociation "Internalcombustionengineandaccessories"magazine EditorialDepartmentof"InternalCombustionEngineIndustryDevelopmentReport"
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TheAssociationhasbeguntocompileandpublishthe2015versionoftheDevelopmentReport.ThisbookwillbeissuedasanimportantannualmaterialoftheChinaInternalCombustionEngineIndustryAssociation,andwillbedistributedtoallmemberunitsoftheChinaInternalCombustionEngineIndustryAssociation,aswellasrelevantnationalministriesandleaders,relevantindustryassociations,andforeigninternalcombustionengineindustries.Organizeandmajordomesticandforeignautomobilemanufacturers;inordertomakefulluseofthestrongplatformofthe"DevelopmentReport"todoindustrybrandpromotionandcorporatepublicity,theAssociationwillfocusoninvitingagroupofoutstandingenterprisesandinstitutionstocompilethe"DevelopmentReport",andinviteenterprisestoactivelyorganizeParticipateinorganizingandediting.  ChinaInternalCombustionEngineIndustryAssociation "Internalcombustionengineandaccessories"magazine EditorialDepartmentof"InternalCombustionEngineIndustryDevelopmentReport"
Qu Daokui: Deep Thoughts on the Development of China's Robot Industry
Qu Daokui: Deep Thoughts on the Development of China's Robot Industry
Robotsareoneofthebiggesttechnologicalinventionsofthe20thcentury.Robotscanalsobecalledthepearlofthecrownofmanufacturing.Nowthefameofrobots,bothtechnicallyandstrategicallyinthefuture,hasreachedanunparalleledhighpoint,buttherealrobothasbeendevelopedformorethanhalfacentury.Whatisitsperformanceonthemarket?Doestherobothaveabadnameormatchitsname? Inthisregard,QuDaokui,presidentofShenyangXinsongRobotAutomationCo.,Ltd.pointedoutthattherobothaslessthan2millionunitssofar.Chinaproduces20millioncarsayear.Robotsasanindustryorproductarealmostnegligible.Assuchanimportantproduct,therobothaslessthan2millionunitsinmorethanhalfacentury,whichissurprisinglyfarfromitsreputation. 趋势Thetrendoftheworld'slargestrobotmarketremainsunchanged Accordingtostatistics,from2009to2014,duringtherapiddevelopmentoftheworld’srobots,especiallyinthecontextoftheglobalfinancialcrisis,robotshavegrownagainstthetrend.Theglobalgrowthrateiscloseto30%.China’sgrowthrateismorethan50%andcloseto60%.Inrecentyears,ithasenteredanewstageofrapiddevelopmentofrobots.Chinaisparticularlyprominenthere.In2013,Chinabecametheworld'slargestmarketforrobots.In2014,China'smarketincreasedby54%andremainstheworld'slargestmarket.Itisexpectedthatinthenext10yearsoreven15years,Chinawillcontinuetomaintainthetrendoftheworld'slargestrobotmarket.Morecritically,thedensityofrobotsandtheaverageinternationaldensityinChinahavenotyetreachedhalf,whichindicatesthattheChinesemarkethashugepotential. Robottechnologyisveryimportant,buttheoverallperformanceoftherobotmarketisnotideal.Costandpricearefactorsononehand,andtherealfactorsmaybetechnical.QuDaokuipointedoutthatfromthemarketperformancedata,wecanseethattheglobalaveragedensityofrobotsis0.62%,andChinahasonlyreached0.3%.Infact,therobotreplacementratecanbeignored.Because99.38%oftheworld’saverageworkisstilldonebyhumans,thereplacementrateofrobotsinitisonlyalittleover0.6%,and99.7%inChinaisstilloperatedbyhumans.Fromthis,wecananalyzewhysuchalargeworkloadrobotcannotbereplaced,becausetherobottechnologycannotsupportandisnotqualifiedinmanyfields.Robotsdonothavetheconditionstoreplacehumansatall,notincostandprice,butinproductfunctionsandperformancethatcannotmeetthelarge-scalerigidrequirementsoftruemanufacturing.  Robottechnologyhasobviouslimitations Nowthetypicalindustrialrobotlacksthesensingsystem.Generalvision,forceperceptionandotherperceptionsarenotavailableincurrentrobots.Whatelseismissingfromtherobot?Lackofdexterity.Intherealmanufacturingindustry,alargenumberofjobs,especiallylabor-intensivejobs,arealmostdependentonhumandexterity,whichisexactlywhatrobotslacktoday.Robotshaveneitheraperceptualsystemnorasmartoperatingsystem.Accordingtohumans,robotsshouldbeaseverelydisabledperson,whichisbasicallyexcludedfromemploymentinhumans.Thisisthestatusquoofrobotstoday. Today'srobotscanonlydoprogrammedandregulatedworkinastructuredworkenvironment.Robotscandonothingiftheyreallyneeddexterity,orinanenvironmentthatrequiresflexibility.Thisproblemhaspreventedalargeclassofworkingrobotsfromdoingit,includingtypicallabor-intensivetasks.Animportantdevelopmenttrendofrobotsinthefutureliesin3C(communications,electronics,consumer),andthetasksthatworkersneedtoperformintheseareasaretousesmarthandsorfingerstodosmartwork,butrobotscannot.Thereisalsoalargeclassofspecialworkthatcannotbedonewithoutacertainstandard.Industrialrobotsthatreallyneedalotoflaborareallpowerless,andthereasonsforanalysisarestilltechnicalissues. Intelligenceisthemaindirectionofrobottechnologybreakthrough Theroleofrobotsinspecialfields.Oneisthereplacementofhumans,andtheotheristheexpansionofhumancapabilities.Whatrobotsaredoinginthisfieldisjustbeginning.Today,duetothelimitationsofmanytechnologies,robotsareonlyconfinedtoaverynarrowpartofthemanufacturingindustry.Thisalsoexplainswhythereareonly2millionrobotsintheworldtoday,whichhasbeendevelopedforhalfacentury.Asanindustry,itcanbesaidtobeminimal.Inviewofthissituation,thenextbreakthroughinrobottechnologyismainlyreflectedinthefollowingaspects: Thefirstistherobot'soperatingability,startingfromdexterity;thesecondistheautonomousdecision-makingabilityoftherobot;thethirdistherobot'sinteractiveability,unlikethepast,whichreliedonprogrammingandkeyboards,butthroughotherinteractionmethodstosolvetherobotthroughthis.Whenworkinginacomplexenvironment,solvetheinclusivenessofrobotsandhumans,butalsosolvetheproblemofautonomousconsciousnessrelatedtojobdecisions,andfocusonsolvingtheproblemofrobotinteraction.Aftertheseseveraltechnologicalbreakthroughs,therobotwillgetridofthestatusquo,whichisnowonlyusedasamechanicaldeviceinspecialfields,andenterthebroadmarket. KuQuDaokuipointedoutthatthedevelopmentofrobotintelligenttechnologymaynowgothroughthreestages.Thefirststageiscomputationalintelligence.Today'srobotsaremainlyembodiedinprogrammingandcalculations,withtrajectorycalculationsasthemainstay.Inthesecondstage,enterthesensoryintelligence.Varioussensorsmustcomeintoimprovetheadaptabilityoftherobottotheexternalenvironment.Thethirdstage,cognitiveintelligence,isrelativelylong-term.Inthesethreestages,thecurrentfocu
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Robotsareoneofthebiggesttechnologicalinventionsofthe20thcentury.Robotscanalsobecalledthepearlofthecrownofmanufacturing.Nowthefameofrobots,bothtechnicallyandstrategicallyinthefuture,hasreachedanunparalleledhighpoint,buttherealrobothasbeendevelopedformorethanhalfacentury.Whatisitsperformanceonthemarket?Doestherobothaveabadnameormatchitsname? Inthisregard,QuDaokui,presidentofShenyangXinsongRobotAutomationCo.,Ltd.pointedoutthattherobothaslessthan2millionunitssofar.Chinaproduces20millioncarsayear.Robotsasanindustryorproductarealmostnegligible.Assuchanimportantproduct,therobothaslessthan2millionunitsinmorethanhalfacentury,whichissurprisinglyfarfromitsreputation. 趋势Thetrendoftheworld'slargestrobotmarketremainsunchanged Accordingtostatistics,from2009to2014,duringtherapiddevelopmentoftheworld’srobots,especiallyinthecontextoftheglobalfinancialcrisis,robotshavegrownagainstthetrend.Theglobalgrowthrateiscloseto30%.China’sgrowthrateismorethan50%andcloseto60%.Inrecentyears,ithasenteredanewstageofrapiddevelopmentofrobots.Chinaisparticularlyprominenthere.In2013,Chinabecametheworld'slargestmarketforrobots.In2014,China'smarketincreasedby54%andremainstheworld'slargestmarket.Itisexpectedthatinthenext10yearsoreven15years,Chinawillcontinuetomaintainthetrendoftheworld'slargestrobotmarket.Morecritically,thedensityofrobotsandtheaverageinternationaldensityinChinahavenotyetreachedhalf,whichindicatesthattheChinesemarkethashugepotential. Robottechnologyisveryimportant,buttheoverallperformanceoftherobotmarketisnotideal.Costandpricearefactorsononehand,andtherealfactorsmaybetechnical.QuDaokuipointedoutthatfromthemarketperformancedata,wecanseethattheglobalaveragedensityofrobotsis0.62%,andChinahasonlyreached0.3%.Infact,therobotreplacementratecanbeignored.Because99.38%oftheworld’saverageworkisstilldonebyhumans,thereplacementrateofrobotsinitisonlyalittleover0.6%,and99.7%inChinaisstilloperatedbyhumans.Fromthis,wecananalyzewhysuchalargeworkloadrobotcannotbereplaced,becausetherobottechnologycannotsupportandisnotqualifiedinmanyfields.Robotsdonothavetheconditionstoreplacehumansatall,notincostandprice,butinproductfunctionsandperformancethatcannotmeetthelarge-scalerigidrequirementsoftruemanufacturing.  Robottechnologyhasobviouslimitations Nowthetypicalindustrialrobotlacksthesensingsystem.Generalvision,forceperceptionandotherperceptionsarenotavailableincurrentrobots.Whatelseismissingfromtherobot?Lackofdexterity.Intherealmanufacturingindustry,alargenumberofjobs,especiallylabor-intensivejobs,arealmostdependentonhumandexterity,whichisexactlywhatrobotslacktoday.Robotshaveneitheraperceptualsystemnorasmartoperatingsystem.Accordingtohumans,robotsshouldbeaseverelydisabledperson,whichisbasicallyexcludedfromemploymentinhumans.Thisisthestatusquoofrobotstoday. Today'srobotscanonlydoprogrammedandregulatedworkinastructuredworkenvironment.Robotscandonothingiftheyreallyneeddexterity,orinanenvironmentthatrequiresflexibility.Thisproblemhaspreventedalargeclassofworkingrobotsfromdoingit,includingtypicallabor-intensivetasks.Animportantdevelopmenttrendofrobotsinthefutureliesin3C(communications,electronics,consumer),andthetasksthatworkersneedtoperformintheseareasaretousesmarthandsorfingerstodosmartwork,butrobotscannot.Thereisalsoalargeclassofspecialworkthatcannotbedonewithoutacertainstandard.Industrialrobotsthatreallyneedalotoflaborareallpowerless,andthereasonsforanalysisarestilltechnicalissues. Intelligenceisthemaindirectionofrobottechnologybreakthrough Theroleofrobotsinspecialfields.Oneisthereplacementofhumans,andtheotheristheexpansionofhumancapabilities.Whatrobotsaredoinginthisfieldisjustbeginning.Today,duetothelimitationsofmanytechnologies,robotsareonlyconfinedtoaverynarrowpartofthemanufacturingindustry.Thisalsoexplainswhythereareonly2millionrobotsintheworldtoday,whichhasbeendevelopedforhalfacentury.Asanindustry,itcanbesaidtobeminimal.Inviewofthissituation,thenextbreakthroughinrobottechnologyismainlyreflectedinthefollowingaspects: Thefirstistherobot'soperatingability,startingfromdexterity;thesecondistheautonomousdecision-makingabilityoftherobot;thethirdistherobot'sinteractiveability,unlikethepast,whichreliedonprogrammingandkeyboards,butthroughotherinteractionmethodstosolvetherobotthroughthis.Whenworkinginacomplexenvironment,solvetheinclusivenessofrobotsandhumans,butalsosolvetheproblemofautonomousconsciousnessrelatedtojobdecisions,andfocusonsolvingtheproblemofrobotinteraction.Aftertheseseveraltechnologicalbreakthroughs,therobotwillgetridofthestatusquo,whichisnowonlyusedasamechanicaldeviceinspecialfields,andenterthebroadmarket. KuQuDaokuipointedoutthatthedevelopmentofrobotintelligenttechnologymaynowgothroughthreestages.Thefirststageiscomputationalintelligence.Today'srobotsaremainlyembodiedinprogrammingandcalculations,withtrajectorycalculationsasthemainstay.Inthesecondstage,enterthesensoryintelligence.Varioussensorsmustcomeintoimprovetheadaptabilityoftherobottotheexternalenvironment.Thethirdstage,cognitiveintelligence,isrelativelylong-term.Inthesethreestages,thecurrentfocu
China's machine tool industry will develop towards high-end in 2016
China's machine tool industry will develop towards high-end in 2016
In2016,China'smachinetoolindustrywilldeveloptowardshigh-end.Withincreasingdownwardpressureonthemachinetoolindustry,thevoiceofpayingattentiontoapplicationusershasbecomethemainstreamtrendintheindustry.Peopleinthemachinetoolindustryhaverealizedthatbothin-depthexplorationaroundusersisoneofthemostimportantwaystoachievebenefitsgrowth. Withincreasingdownwardpressureonthemachinetoolindustry,thevoiceofpayingattentiontoapplicationusershasbecomethemainstreamtrendintheindustry.Peopleinthemachinetoolindustryhaverealizedthatbothin-depthexplorationaroundusersisoneofthemostimportantwaystoachievebenefitsgrowth.   Asthemaindownstreamapplicationareaof​​themachinetoolindustry,theconstructionmachinerymarkethasreceivedmuchattentioninrecentyears,butatthesametime,duetothecontinueddownturnintheconstructionmachinerymarket,itsdemandformanufacturingequipmenthasalsoundergonesignificantchangesandupgrades.Sointhiskindofchange,howcanweaccuratelymeettheneedsofconstructionmachinerymanufacturingenterprisesformanufacturingequipment?Tothisend,ourreportervisited"BICES2015-The13thChina(Beijing)InternationalConstructionMachinery,BuildingMaterialsMachineryand"MiningMachineryExhibitionandTechnologyExchangeConference"tofurthertouchtheusersofconstructionmachinery,soastoprovideareferenceforthefuturepathofthemachinetoolindustry.   Upgradesleadtomarketdemandforhigh-endmachinetools   OnSeptember22,2015,BICES2015kickedoffinXinguo,Beijing.SuZimeng,vicepresidentandsecretarygeneraloftheChinaConstructionMachineryIndustryAssociation,addressedtheopeningceremony.Hesaid,"Inthecontextofweakworldeconomicgrowth,thecurrentChineseeconomyInthisenvironment,allrelevantcompaniesintheconstructionmachineryindustryactivelyadjusttheirstructuresandtransformationmethods,continuouslyimprovetheirinnovationcapabilities,strivetoacceleratethepaceofdigitalization,intelligence,andenergyconservationandemissionreduction,andfurtherstrengthenthefoundationandattack.High-end,alargenumberofhigh-performance,high-reliability,energy-efficientmulti-purposeproductsareconstantlyemerging,andtheinternationalizationprocessisconstantlyaccelerating."   Inrecentyears,thecontinuousdeclineindemandhasevenscaredtheindustrialindustryalittlebit.Inordertoexplorenewbenefitsgrowthpointsinanarrowmarketspace,constructionmachinerycompanieshavebeguntostrivetodiversify.Forexample,steppingupresearchanddevelopmentofequipmentsuitableforenergyconservationandenvironmentalprotection,portsandwindpower,withaviewtolayingawidermarketapplicationarea.Then,fromtheperspectiveofthemachinetoolindustry,duetothediversifiedtransformationofconstructionmachineryenterprises,thedemandformachinetoolequipmentwillbeevenmorestringentandevenmorestringent.Inordertomeettheproductionofhigh-precisionequipmentsuchasnewenergyandmulti-functionalequipment,thedemandofconstructionmachineryenterprisesformachinetoolswillbemoreintelligent,digital,integratedandrefined.   Duringtheexhibition,thesalesprincipalofKeystoneConstructionMachineryCo.,Ltd.toldtheauthor:"Inrecentyears,Keystone'sexcavatorproductshavefocusedonhigh-performanceandmultifunctionalaspects.Fuel-efficienthigh-performanceproducts,withaviewtogivingconstructionusersthebestapplicationexperience."Healsoemphasized:"Inordertosupporttheupgradeofproducts,Rextorhasadoptedtheworld'sfirst-linemachinetoolproductionlinesandinvestedmorethan1billionyuan.Toensuretheabsolutequalityoftheexcavatorinthemanufacturingprocess.Itisparticularlyworthmentioningthatthemachinetoolproductionlinefullyrealizesthefullyautomatedmanufacturingofcastings.Workerscansimplyplacethecastingsintheproductionlineandcompleteallproductionunderintelligentmonitoring."   Itcanbeseenthatforthefront-lineengineeringmachineryenterprises,high-endCNCsystemmachinetoolsandequipmentwillbethefocusofprocurement.Inthenextfewyears,theconstructionmachineryindustrywillgraduallyrealizeintegrationandreshuffle,andsophisticatedequipmentwillbethefocusoffutureenterprisedevelopment.Andmachinetoolenterprisesmustfollowthechangesofequipmentdemandcompanies,machinetoolsandequipmentmustalsoquicklyintegrateintelligenceandotherfunctions,andstrivetograspthecharacteristicsofapplicationenterprisesassoonaspossible.   Smallandmedium-sizedconstructionmachinerycompaniesfocusonthesecond-handmachinetoolmarket   AccordingtoindustryanalystsfromGuanyanWorld,inthegradualexpansionofmainstreamconstructionmachinerycompanies,someconstructionmachinerycompanies,especiallysmallerones,arefacinggreaterpressuresforsurvival.Suchenterprisesfaceovercapacityandlackofnewcapacity.,Notonlyunabletocopewithmarketcompetition,butevenhadtoreducethescaleofproduction.Atthistime,theeliminationandtransferofitsusedequipmenthasbecomethefocusanddifficultyofcontrollingcosts.   Inthetransferofsecond-handequipment,duetolimitedresourcesandlimitedchannels,engineeringmachinerycompanieshavenotclearlyplannedandconsideredthewayoutofsecond-handequipmentsuchasmachinetools,whichhascausedgreaterobstaclestothefurtherdevelopmentofthemachinetoolindustry.Facingthissituation,theauthorbelievesthatformachinetoolcompanies,ontheonehand,
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In2016,China'smachinetoolindustrywilldeveloptowardshigh-end.Withincreasingdownwardpressureonthemachinetoolindustry,thevoiceofpayingattentiontoapplicationusershasbecomethemainstreamtrendintheindustry.Peopleinthemachinetoolindustryhaverealizedthatbothin-depthexplorationaroundusersisoneofthemostimportantwaystoachievebenefitsgrowth. Withincreasingdownwardpressureonthemachinetoolindustry,thevoiceofpayingattentiontoapplicationusershasbecomethemainstreamtrendintheindustry.Peopleinthemachinetoolindustryhaverealizedthatbothin-depthexplorationaroundusersisoneofthemostimportantwaystoachievebenefitsgrowth.   Asthemaindownstreamapplicationareaof​​themachinetoolindustry,theconstructionmachinerymarkethasreceivedmuchattentioninrecentyears,butatthesametime,duetothecontinueddownturnintheconstructionmachinerymarket,itsdemandformanufacturingequipmenthasalsoundergonesignificantchangesandupgrades.Sointhiskindofchange,howcanweaccuratelymeettheneedsofconstructionmachinerymanufacturingenterprisesformanufacturingequipment?Tothisend,ourreportervisited"BICES2015-The13thChina(Beijing)InternationalConstructionMachinery,BuildingMaterialsMachineryand"MiningMachineryExhibitionandTechnologyExchangeConference"tofurthertouchtheusersofconstructionmachinery,soastoprovideareferenceforthefuturepathofthemachinetoolindustry.   Upgradesleadtomarketdemandforhigh-endmachinetools   OnSeptember22,2015,BICES2015kickedoffinXinguo,Beijing.SuZimeng,vicepresidentandsecretarygeneraloftheChinaConstructionMachineryIndustryAssociation,addressedtheopeningceremony.Hesaid,"Inthecontextofweakworldeconomicgrowth,thecurrentChineseeconomyInthisenvironment,allrelevantcompaniesintheconstructionmachineryindustryactivelyadjusttheirstructuresandtransformationmethods,continuouslyimprovetheirinnovationcapabilities,strivetoacceleratethepaceofdigitalization,intelligence,andenergyconservationandemissionreduction,andfurtherstrengthenthefoundationandattack.High-end,alargenumberofhigh-performance,high-reliability,energy-efficientmulti-purposeproductsareconstantlyemerging,andtheinternationalizationprocessisconstantlyaccelerating."   Inrecentyears,thecontinuousdeclineindemandhasevenscaredtheindustrialindustryalittlebit.Inordertoexplorenewbenefitsgrowthpointsinanarrowmarketspace,constructionmachinerycompanieshavebeguntostrivetodiversify.Forexample,steppingupresearchanddevelopmentofequipmentsuitableforenergyconservationandenvironmentalprotection,portsandwindpower,withaviewtolayingawidermarketapplicationarea.Then,fromtheperspectiveofthemachinetoolindustry,duetothediversifiedtransformationofconstructionmachineryenterprises,thedemandformachinetoolequipmentwillbeevenmorestringentandevenmorestringent.Inordertomeettheproductionofhigh-precisionequipmentsuchasnewenergyandmulti-functionalequipment,thedemandofconstructionmachineryenterprisesformachinetoolswillbemoreintelligent,digital,integratedandrefined.   Duringtheexhibition,thesalesprincipalofKeystoneConstructionMachineryCo.,Ltd.toldtheauthor:"Inrecentyears,Keystone'sexcavatorproductshavefocusedonhigh-performanceandmultifunctionalaspects.Fuel-efficienthigh-performanceproducts,withaviewtogivingconstructionusersthebestapplicationexperience."Healsoemphasized:"Inordertosupporttheupgradeofproducts,Rextorhasadoptedtheworld'sfirst-linemachinetoolproductionlinesandinvestedmorethan1billionyuan.Toensuretheabsolutequalityoftheexcavatorinthemanufacturingprocess.Itisparticularlyworthmentioningthatthemachinetoolproductionlinefullyrealizesthefullyautomatedmanufacturingofcastings.Workerscansimplyplacethecastingsintheproductionlineandcompleteallproductionunderintelligentmonitoring."   Itcanbeseenthatforthefront-lineengineeringmachineryenterprises,high-endCNCsystemmachinetoolsandequipmentwillbethefocusofprocurement.Inthenextfewyears,theconstructionmachineryindustrywillgraduallyrealizeintegrationandreshuffle,andsophisticatedequipmentwillbethefocusoffutureenterprisedevelopment.Andmachinetoolenterprisesmustfollowthechangesofequipmentdemandcompanies,machinetoolsandequipmentmustalsoquicklyintegrateintelligenceandotherfunctions,andstrivetograspthecharacteristicsofapplicationenterprisesassoonaspossible.   Smallandmedium-sizedconstructionmachinerycompaniesfocusonthesecond-handmachinetoolmarket   AccordingtoindustryanalystsfromGuanyanWorld,inthegradualexpansionofmainstreamconstructionmachinerycompanies,someconstructionmachinerycompanies,especiallysmallerones,arefacinggreaterpressuresforsurvival.Suchenterprisesfaceovercapacityandlackofnewcapacity.,Notonlyunabletocopewithmarketcompetition,butevenhadtoreducethescaleofproduction.Atthistime,theeliminationandtransferofitsusedequipmenthasbecomethefocusanddifficultyofcontrollingcosts.   Inthetransferofsecond-handequipment,duetolimitedresourcesandlimitedchannels,engineeringmachinerycompanieshavenotclearlyplannedandconsideredthewayoutofsecond-handequipmentsuchasmachinetools,whichhascausedgreaterobstaclestothefurtherdevelopmentofthemachinetoolindustry.Facingthissituation,theauthorbelievesthatformachinetoolcompanies,ontheonehand,
Analysis of the development trend of China's CNC machine tool industry in 2015
Analysis of the development trend of China's CNC machine tool industry in 2015
Atpresent,machinetoolsarecontinuouslyappliedtovariousfields,whichhasacceleratedthedevelopmentofvariousindustries,andhasalsobroughtgreatconvenienceandrapiddevelopmenttopeople'slives,andhasnotbroughtbenefitstotheenterprise.Thefutureofhigh-endCNCmachinetoolsinthedomesticmarkethasbroadprospects. IntheCNCmachinetoolindustry,informatizationandnetworkingareaninevitabletrendandthebasisofintelligence.Inrecentyears,withthedevelopmentofnetworktechnologyandthedevelopmentofsensortechnology,machinetoolshavebeenincreasinglyusedformassproduction.Itsmanagement,output,outputvalue,scheduling,etc.canbelinkedtoautomationtechnology,sothatitcanbefullyrealized.Fulldigitization,errorcontrol,datacompensation,networkdiagnosisandotherfunctions. AccordingtotheYuboZhiyeMarketResearchCenter,theCNCmachinetoolindustryisahigh-techindustry.Itscharacteristicsarehightechnicalrequirements,fastproductreplacement,largeinvestmentdensity,andstrongproductcomprehensiveness.Eachfunctionalcomponentiscriticaltothequalityandperformanceoftheentiremachine.Productmarketcapacityissmall,competitorsarestrong.Thisplaceshighdemandsonthegovernment'ssupportandcoordinationandtheeffectiveandflexibleoperationofenterprises.Thebasicpolicydirectionistobettercombinethethreeaspectsofnationalpolicyorientation,improvementofindustrystructureandflexibleandefficiententerprisemechanism. DuetothecomplexityoftheCNCtechnologysystem,theCNCsystembelongstoahigh-techelectronicsindustrythathasbothsoftwareandhardwareR&Dcontent.Itrequiresalargeamountoffinancialandtechnicalstrength,whichcannotbesupportedbyafamily.Arashinvestmentislaunched,andinthefuture,itwillnotbeabletosupportit,anditwilleasilycauseanunnecessarylossofhumanandfinancialresources.Therefore,governmentguidanceisnecessary.Thisisthecasefororganizingtheproduction,learning,andresearchofnumericalcontrolsystems,aswellastheresearchoffunctionalcomponents. NCmachinetoolsarenecessaryequipmentforindustrialmanufacturingnow,andoneofthenecessaryequipments.Atthesametimeofmechanicalmanufacturing,thepurposeofusingNCmachinetoolsistogreatlyincreasethescopeofuse,andtopromoteindustrialproductiontoacertainextent,improveEfficiencyofwork.SincethetechnologydevelopmentofCNCmachinetoolsinourcountryhasreachedamaturestage,variousfieldshavebeguntopaymoreattentiontoCNCmachinetools.Atpresent,China'smachinetoolcastingindustryisinaperiodofrapiddevelopment,andtheindustryischangingfromquantitativechangetoqualitativechange.Thisperiodisalsoaperiodfromthebigtothestronginthemachinetoolcastingindustry,whichhasmoredevelopmentsignificance. Atpresent,CNCmachinetoolsproducedinChinacanberoughlydividedintothreetypes:economicmachinetools,popularmachinetools,andhigh-endmachinetools.Economicalmachinetoolsarebasicallyopen-loopcontrol;popularmachinetoolsusesemi-closed-loopcontroltechnologywitharesolutionof1micron;high-endmachinetoolsuseclosed-loopcontrolwithhighprecision,highspeed,compounding,andvariouscompensationfunctions.Newcontrolfunctionandautomaticdiagnosis,theresolutioncanreach0.1micron,andthecomputercanprogramforpeople. AccordingtotheforecastreportofthedevelopmentprospectofChina'sCNCmachinetoolindustry,itisunderstoodthattheeconomicalCNCmachinetoolsusedinChinaarebasicallydomesticproducts,anddomesticproductscanmeettheneedsofmostmachinetoolusersintermsofqualityandreliability.About60%~70%ofthedomesticpopularCNCmachinetoolsaredomesticproducts,butitshouldbenotedthatabout80%oftheCNCsystemsofthesedomesticCNCmachinetoolsareusingforeignproducts.Domesticproductscanonlyaccountforabout2%ofhigh-endmachinetools,whicharebasicallyimported.Intermsofmarketdemand,low-endandmid-rangemachinetoolsaccountforapproximately50%and40%,respectively,anddemandforhigh-endCNCmachinetoolsisapproximately10%. Industrialautomationisthebasisforachieving"Industry4.0",andthemostrepresentativeindicatorofindustrialautomationisthepopularityofrobots.Atpresent,thereareonly21unitsper10,000peopleinChina.ComparedwithdevelopedcountriessuchasJapanandSouthKorea,thedifferenceishuge,andComparedwiththeglobalaverageof55units/10,000people,thereisalsoalargegap.Therefore,acceleratingthedevelopmentofindustrialautomationisthetoppriorityofChina'sprocessingandmanufacturingindustry. ThenumericalcontrolrateofmachinetooloutputandoutputvalueinChinaincreasedfrom11%and27%in2004to34.6%and54.7%in2013.Atpresent,theaveragelevelofnumericalcontrolrateofCNCmachinetooloutputindevelopedcountriesisabove65%,andthenumericalvaluerateofoutputvalueAtabout80%,thedevelopmentofChina'sCNCmachinetoolsstillhasgreatpotential.Itisestimatedthatby2020,theequipmentrateofhigh-endCNCmachinetoolswillreach80%.Atpresent,thenumberofmedium-to-high-endCNCmachinetoolsconsumedinChinaeachyearisabout50,000to60,000sets,andtheamountisabout6billionyuan,ofwhichimportsaccountforabout85%ofthetotal.Inthefuture,China'sCNCmachinetoolindustryhasgooddevelopmentpotential,andthereisalargespaceforimportsubstitution. Inrecentyears,China'smanufacturingandprocessingindustryhasdevelopedbyleapsandbounds.Withthesupportofahugedemographicdividend,Chinabecametheworld'slargesttraderofgoodsin2013an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Atpresent,machinetoolsarecontinuouslyappliedtovariousfields,whichhasacceleratedthedevelopmentofvariousindustries,andhasalsobroughtgreatconvenienceandrapiddevelopmenttopeople'slives,andhasnotbroughtbenefitstotheenterprise.Thefutureofhigh-endCNCmachinetoolsinthedomesticmarkethasbroadprospects. IntheCNCmachinetoolindustry,informatizationandnetworkingareaninevitabletrendandthebasisofintelligence.Inrecentyears,withthedevelopmentofnetworktechnologyandthedevelopmentofsensortechnology,machinetoolshavebeenincreasinglyusedformassproduction.Itsmanagement,output,outputvalue,scheduling,etc.canbelinkedtoautomationtechnology,sothatitcanbefullyrealized.Fulldigitization,errorcontrol,datacompensation,networkdiagnosisandotherfunctions. AccordingtotheYuboZhiyeMarketResearchCenter,theCNCmachinetoolindustryisahigh-techindustry.Itscharacteristicsarehightechnicalrequirements,fastproductreplacement,largeinvestmentdensity,andstrongproductcomprehensiveness.Eachfunctionalcomponentiscriticaltothequalityandperformanceoftheentiremachine.Productmarketcapacityissmall,competitorsarestrong.Thisplaceshighdemandsonthegovernment'ssupportandcoordinationandtheeffectiveandflexibleoperationofenterprises.Thebasicpolicydirectionistobettercombinethethreeaspectsofnationalpolicyorientation,improvementofindustrystructureandflexibleandefficiententerprisemechanism. DuetothecomplexityoftheCNCtechnologysystem,theCNCsystembelongstoahigh-techelectronicsindustrythathasbothsoftwareandhardwareR&Dcontent.Itrequiresalargeamountoffinancialandtechnicalstrength,whichcannotbesupportedbyafamily.Arashinvestmentislaunched,andinthefuture,itwillnotbeabletosupportit,anditwilleasilycauseanunnecessarylossofhumanandfinancialresources.Therefore,governmentguidanceisnecessary.Thisisthecasefororganizingtheproduction,learning,andresearchofnumericalcontrolsystems,aswellastheresearchoffunctionalcomponents. NCmachinetoolsarenecessaryequipmentforindustrialmanufacturingnow,andoneofthenecessaryequipments.Atthesametimeofmechanicalmanufacturing,thepurposeofusingNCmachinetoolsistogreatlyincreasethescopeofuse,andtopromoteindustrialproductiontoacertainextent,improveEfficiencyofwork.SincethetechnologydevelopmentofCNCmachinetoolsinourcountryhasreachedamaturestage,variousfieldshavebeguntopaymoreattentiontoCNCmachinetools.Atpresent,China'smachinetoolcastingindustryisinaperiodofrapiddevelopment,andtheindustryischangingfromquantitativechangetoqualitativechange.Thisperiodisalsoaperiodfromthebigtothestronginthemachinetoolcastingindustry,whichhasmoredevelopmentsignificance. Atpresent,CNCmachinetoolsproducedinChinacanberoughlydividedintothreetypes:economicmachinetools,popularmachinetools,andhigh-endmachinetools.Economicalmachinetoolsarebasicallyopen-loopcontrol;popularmachinetoolsusesemi-closed-loopcontroltechnologywitharesolutionof1micron;high-endmachinetoolsuseclosed-loopcontrolwithhighprecision,highspeed,compounding,andvariouscompensationfunctions.Newcontrolfunctionandautomaticdiagnosis,theresolutioncanreach0.1micron,andthecomputercanprogramforpeople. AccordingtotheforecastreportofthedevelopmentprospectofChina'sCNCmachinetoolindustry,itisunderstoodthattheeconomicalCNCmachinetoolsusedinChinaarebasicallydomesticproducts,anddomesticproductscanmeettheneedsofmostmachinetoolusersintermsofqualityandreliability.About60%~70%ofthedomesticpopularCNCmachinetoolsaredomesticproducts,butitshouldbenotedthatabout80%oftheCNCsystemsofthesedomesticCNCmachinetoolsareusingforeignproducts.Domesticproductscanonlyaccountforabout2%ofhigh-endmachinetools,whicharebasicallyimported.Intermsofmarketdemand,low-endandmid-rangemachinetoolsaccountforapproximately50%and40%,respectively,anddemandforhigh-endCNCmachinetoolsisapproximately10%. Industrialautomationisthebasisforachieving"Industry4.0",andthemostrepresentativeindicatorofindustrialautomationisthepopularityofrobots.Atpresent,thereareonly21unitsper10,000peopleinChina.ComparedwithdevelopedcountriessuchasJapanandSouthKorea,thedifferenceishuge,andComparedwiththeglobalaverageof55units/10,000people,thereisalsoalargegap.Therefore,acceleratingthedevelopmentofindustrialautomationisthetoppriorityofChina'sprocessingandmanufacturingindustry. ThenumericalcontrolrateofmachinetooloutputandoutputvalueinChinaincreasedfrom11%and27%in2004to34.6%and54.7%in2013.Atpresent,theaveragelevelofnumericalcontrolrateofCNCmachinetooloutputindevelopedcountriesisabove65%,andthenumericalvaluerateofoutputvalueAtabout80%,thedevelopmentofChina'sCNCmachinetoolsstillhasgreatpotential.Itisestimatedthatby2020,theequipmentrateofhigh-endCNCmachinetoolswillreach80%.Atpresent,thenumberofmedium-to-high-endCNCmachinetoolsconsumedinChinaeachyearisabout50,000to60,000sets,andtheamountisabout6billionyuan,ofwhichimportsaccountforabout85%ofthetotal.Inthefuture,China'sCNCmachinetoolindustryhasgooddevelopmentpotential,andthereisalargespaceforimportsubstitution. Inrecentyears,China'smanufacturingandprocessingindustryhasdevelopedbyleapsandbounds.Withthesupportofahugedemographicdividend,Chinabecametheworld'slargesttraderofgoodsin2013an
Home-made machine tools look back in ten years in the new century
Home-made machine tools look back in ten years in the new century
ThebackwardnessofmachinetoolshasbeenthebottleneckofChina'smanufacturingindustry.Aftertenyearsofdevelopment,domesticmachinetoolsinsomefieldsarenolessthansimilarforeignproducts. Tenyearsago,inthe"TechnicalBottleneckTalk"seriesorganizedbytheScienceandTechnologyDaily,QuXianming,thenthedeputydirectoroftheTechnicalCommitteeoftheAcademyofMechanicalScience,pointedoutinanexclusiveinterviewthatthestate'sinvestmentinmanufacturingisdifficulttogetridof"introduction,backwardness,The"re-introduction"cycle,althoughsomeoralloftheimportedtechnologyhasbeentransplantedtosimilardomesticproducts,hashadlittleinnovation. 专家Atthattime,expertspointedoutthattheresearchanddevelopmentofCNCmachinetoolsisatoppriority,andthemachinetoolsshouldbe"flexible,highlyaccurate,andgreatlyimprovedinefficiency,whichwillcauseafundamentalchangeinourlevelofmanufacturingandprocessing."Atthattime,China'sCNCmachinetoolmarketwasstillmonopolizedbyforeignbusinesses.Duetoinsufficientstabilityofthemachinetoolswedeveloped,itisdifficulttocompetewithforeignhigh-qualitymachinetools. Themachinetoolisthestartingpointofallmanufacturingindustries.Tenyearslater,isthelevelofmachinetoolsstillthebottleneckofChina'smanufacturingindustry?ThereporterrecentlyinterviewedQuXianmingexpertsagain. "Inthepasttenyears,thescaleofChina'smanufacturingindustryhasgrownrapidly.Accordingtothedataofthepreviousyear,itisabout25%peryear."QuXianmingpointedoutthattherapidgrowthofthemanufacturingindustryhasstimulateddomesticmachinetooldemandandpromotedthetechnologicalprogressofdomesticmachinetools..AttheCNCMachineToolExpoheldinNanjingthisyear,mostofthemaremachinetoolsmadebydomesticbrands. "Comparedwithtenyearsago,thelevelofCNCmachinetoolsinChinahasimprovedalot."QuXianmingsaid,suchasfive-axislinkagemachinetools,Chinacouldnotproduceadecadeago,andnowthereareseveraldomesticbrands. QuXianmingbelievesthattheobviousprogressinmachinetoolsinrecentyearshasenabledustoachievebreakthroughsinsomemanufacturingareas.Anexample:Thesuccessfuldomesticproductionofa36,000-tonverticalextruderenabledChinatoproducelarge-caliberthick-walledpipes,sothepriceofsimilarproductsinJapanwasforcedtobesignificantlyreduced.Someotherheavy-dutymachinetoolshavealsoreachedtheinternationaladvancedlevel,anddomesticfive-axismachinetoolsarealsoalandmarkachievement. Butwehavenotmasteredtheproductiontechnologyofsomeimportanthigh-endCNCequipment,whichhasrestrictedusinsomeofthemostimportantmanufacturingfieldssuchaslargeaircraftandintegratedcircuitproduction.Therefore,inordertoachievetheoveralltake-offofthemanufacturingindustry,high-endCNCequipmentisstilladifficultpointthatmustbeovercome. "Inadvancedtechnology,wearestillinthefollow-upstage."QuXianmingsaidthatChina'sCNCmachinetoolsstillhaveagapintermsofhighspeedandprecision.Forproductsofthesamespecification,thespeedofforeignmachinetoolsisaboutthreetimesthatofdomesticmachinetools,andtheaccuracyisalsoclosetoanorderofmagnitudehigher. QuXianmingtoldreportersthatCNCmachinetoolsareanextremelycomplexindustry.Thetechnicalbottleneckofdomesticmachinetoolscanhardlybeattributedtoasinglespecificlink.Generallyspeaking,CNCmachinetoolsarecomposedofdigitalcontrolsystemsandmachinetools.Chinahasagapinbothareas. Ontheonehand,ahigh-performanceCNCsystemisakeyfactorindeterminingtheperformanceandcostoftheentiremachinetool.Thedomestichigh-endCNCmachinetoolsexhibitedattheNanjingExpothisyearareallCNCsystemsfromforeigncompaniessuchasSiemensorFanuc.Intermsofhigh-speed,high-precision,five-axismachiningandintelligentfunctions,thedomesticCNCsystemhasasignificantgapwiththeworld'sadvancedlevel.ThisisduetothecomprehensivegapbetweenthedomesticCNCsystemarchitecture(hardwareplatform,softwareplatform,fieldbus),high-speedandhigh-precisioncontrolalgorithms,andservodrives.Ontheotherhand,functionalcomponentssuchaselectricspindles,doubleswingheads,turntables,nano-precisiongratings,andcoretechnologyforthedesignandmanufactureoftheentiremachinearealsokeyconstraintsformanufacturinghigh-endmachinetoolsinChina.TheimprovementoftheoveralltechnologyofChina'sCNCmachinetoolscannotbeseparatedfromthesupportofadvancedfunctionalcomponentsindustry. Theabove-mentionedgapsalsocomefromvariousreasonssuchaspoorqualitymanagement,insufficienttechnologyaccumulation,andlowR&Dinvestment,andittakesalongtimetoresolvethem.Nevertheless,QuXianming'sexpectationsremainoptimistic.Hebelievesthatthehugedomesticmarketdemandisapositivefactordrivingtechnologicalprogress.Itcanbeexpectedthatby2020,alargenumberofhigh-endCNCmachinetoolsrequiredinvariousfieldsofmanufacturingwillbeproducedinChina.
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ThebackwardnessofmachinetoolshasbeenthebottleneckofChina'smanufacturingindustry.Aftertenyearsofdevelopment,domesticmachinetoolsinsomefieldsarenolessthansimilarforeignproducts. Tenyearsago,inthe"TechnicalBottleneckTalk"seriesorganizedbytheScienceandTechnologyDaily,QuXianming,thenthedeputydirectoroftheTechnicalCommitteeoftheAcademyofMechanicalScience,pointedoutinanexclusiveinterviewthatthestate'sinvestmentinmanufacturingisdifficulttogetridof"introduction,backwardness,The"re-introduction"cycle,althoughsomeoralloftheimportedtechnologyhasbeentransplantedtosimilardomesticproducts,hashadlittleinnovation. 专家Atthattime,expertspointedoutthattheresearchanddevelopmentofCNCmachinetoolsisatoppriority,andthemachinetoolsshouldbe"flexible,highlyaccurate,andgreatlyimprovedinefficiency,whichwillcauseafundamentalchangeinourlevelofmanufacturingandprocessing."Atthattime,China'sCNCmachinetoolmarketwasstillmonopolizedbyforeignbusinesses.Duetoinsufficientstabilityofthemachinetoolswedeveloped,itisdifficulttocompetewithforeignhigh-qualitymachinetools. Themachinetoolisthestartingpointofallmanufacturingindustries.Tenyearslater,isthelevelofmachinetoolsstillthebottleneckofChina'smanufacturingindustry?ThereporterrecentlyinterviewedQuXianmingexpertsagain. "Inthepasttenyears,thescaleofChina'smanufacturingindustryhasgrownrapidly.Accordingtothedataofthepreviousyear,itisabout25%peryear."QuXianmingpointedoutthattherapidgrowthofthemanufacturingindustryhasstimulateddomesticmachinetooldemandandpromotedthetechnologicalprogressofdomesticmachinetools..AttheCNCMachineToolExpoheldinNanjingthisyear,mostofthemaremachinetoolsmadebydomesticbrands. "Comparedwithtenyearsago,thelevelofCNCmachinetoolsinChinahasimprovedalot."QuXianmingsaid,suchasfive-axislinkagemachinetools,Chinacouldnotproduceadecadeago,andnowthereareseveraldomesticbrands. QuXianmingbelievesthattheobviousprogressinmachinetoolsinrecentyearshasenabledustoachievebreakthroughsinsomemanufacturingareas.Anexample:Thesuccessfuldomesticproductionofa36,000-tonverticalextruderenabledChinatoproducelarge-caliberthick-walledpipes,sothepriceofsimilarproductsinJapanwasforcedtobesignificantlyreduced.Someotherheavy-dutymachinetoolshavealsoreachedtheinternationaladvancedlevel,anddomesticfive-axismachinetoolsarealsoalandmarkachievement. Butwehavenotmasteredtheproductiontechnologyofsomeimportanthigh-endCNCequipment,whichhasrestrictedusinsomeofthemostimportantmanufacturingfieldssuchaslargeaircraftandintegratedcircuitproduction.Therefore,inordertoachievetheoveralltake-offofthemanufacturingindustry,high-endCNCequipmentisstilladifficultpointthatmustbeovercome. "Inadvancedtechnology,wearestillinthefollow-upstage."QuXianmingsaidthatChina'sCNCmachinetoolsstillhaveagapintermsofhighspeedandprecision.Forproductsofthesamespecification,thespeedofforeignmachinetoolsisaboutthreetimesthatofdomesticmachinetools,andtheaccuracyisalsoclosetoanorderofmagnitudehigher. QuXianmingtoldreportersthatCNCmachinetoolsareanextremelycomplexindustry.Thetechnicalbottleneckofdomesticmachinetoolscanhardlybeattributedtoasinglespecificlink.Generallyspeaking,CNCmachinetoolsarecomposedofdigitalcontrolsystemsandmachinetools.Chinahasagapinbothareas. Ontheonehand,ahigh-performanceCNCsystemisakeyfactorindeterminingtheperformanceandcostoftheentiremachinetool.Thedomestichigh-endCNCmachinetoolsexhibitedattheNanjingExpothisyearareallCNCsystemsfromforeigncompaniessuchasSiemensorFanuc.Intermsofhigh-speed,high-precision,five-axismachiningandintelligentfunctions,thedomesticCNCsystemhasasignificantgapwiththeworld'sadvancedlevel.ThisisduetothecomprehensivegapbetweenthedomesticCNCsystemarchitecture(hardwareplatform,softwareplatform,fieldbus),high-speedandhigh-precisioncontrolalgorithms,andservodrives.Ontheotherhand,functionalcomponentssuchaselectricspindles,doubleswingheads,turntables,nano-precisiongratings,andcoretechnologyforthedesignandmanufactureoftheentiremachinearealsokeyconstraintsformanufacturinghigh-endmachinetoolsinChina.TheimprovementoftheoveralltechnologyofChina'sCNCmachinetoolscannotbeseparatedfromthesupportofadvancedfunctionalcomponentsindustry. Theabove-mentionedgapsalsocomefromvariousreasonssuchaspoorqualitymanagement,insufficienttechnologyaccumulation,andlowR&Dinvestment,andittakesalongtimetoresolvethem.Nevertheless,QuXianming'sexpectationsremainoptimistic.Hebelievesthatthehugedomesticmarketdemandisapositivefactordrivingtechnologicalprogress.Itcanbeexpectedthatby2020,alargenumberofhigh-endCNCmachinetoolsrequiredinvariousfieldsofmanufacturingwillbeproducedinChina.
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