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Development Status of CNC Machine Tool Industry and the Development Trend of the "Twelfth Five-Year Plan"

  • Categories:Industry news
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  • Time of issue:2020-03-17 15:12
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(Summary description)Nowadays,machinetoolshavealreadybecomeanimportantsymbolofacountry'scomprehensivecompetitiveness.IndustrialdevelopedcountrieshaveattachedgreatimportancetothedevelopmentofCNCmachinetools,andareracingtodevelophigh-precision,efficient,andhighlyautomatedhigh-endCNCmachinetoolstoacceleratethedevelopmentofindustryandthenationaleconomy.  DevelopmentofCNCmachinetoolsintheworld  Fromtheperspectiveofoutputvalue.In2010,theoutputvalueof28machinetoolproducingcountriesintheworldisexpectedtoexceed66billionUSdollars,anincreaseof21%year-on-year.Amongthem,China,Japan,andGermanyrankamongthetopthreeintheglobalmachinetoolproduction,accountingfor32%,18%,and15%oftheglobalmarketshare,respectively.Afterexperiencingasevererecessionin2009,theJapanesemachinetoolindustryfullyrebounded,returningtothepositionofthesecondlargestproducerofmachinetools.Germanmachinetoolmanufacturingoutputcontinuedtodeclinein2010,butstillrankedthird.TheoutputvalueoftheUnitedStatesmachinetoolmanufacturingindustryhasalsocontinuedtodecline,andhasfallentoeighthintheworld,behindItaly,SouthKorea,andSwitzerland.    Fromthedemandmarket.In2010,thetopfiveglobalmachinetoolconsumerswereChina,Germany,Japan,SouthKorea,andItaly.Amongthem,SouthKoreaandJapanbothachieveddouble-digitgrowthyear-on-year.Thepercapitaconsumptionofmachinetoolproductsvarieswidely,andSwitzerlandremainsthecountrywiththelargestpercapitaconsumptionofmetalworkingmachinetoolsintheworld.  Fromtheperspectiveoftechnologicaldevelopmentlevel,theworld'shigh-endCNCmachinetoolmanufacturingindustrycurrentlytakestheUnitedStates,Japan,Germanyandotherindustrialpowersasthemainproducingcountries,andthesecountriesholdthemaincoretechnologiesinthismanufacturingfield.  TheUnitedStateshasasolidfoundationinthedesign,manufactureandCNCsystemofCNCmachinetools.AlthoughtheproductionofmachinetoolsintheUnitedStateswas50yearslaterthantheUnitedKingdom,itsoonsurpassedtheUnitedKingdomintermsofmanufacturingtechnologyandleapttothefirstplaceintheworld.Americanmachinetoolsaremainlyusedintheautomotiveindustry,aerospaceindustry,constructionindustry,andmedicalequipmentmanufacturing.Thetechnologylevelisworld-leading.Severalwell-knownmachinetoolcompaniessuchasCincinnati,G&L,Hardinge,Gleason,andIngersollhavelongproducedhigh-precision,EfficientandhighlyautomatedCNCmachinetoolsaresuppliedtotheUSmarket.Notonlycanitproducehigh-performanceCNCmachinetoolsfortheaerospaceindustry,butitcanalsoproduceinexpensiveandpracticalCNCmachinetoolsforsmallandmedium-sizedenterprises.Duetoitsleadingtechnologyandhigh-qualityproducts,theUnitedStateshasbecomeamajorexporterofhigh-endCNCmachinetoolsintheworld.ThemostimportantmarketsforitsexportsareChinaandMexico.In2010,theUnitedStatesexported933millionUSdollarsofCNCmachinetools,ayear-on-yearincreaseof40.%.  TheGermangovernmenthasalwaysattachedimportancetothedevelopmentofthemachineryindustry,especiallythemachinetoolindustry.Germany'sCNCmachinetoolshavegoodqualityandperformance,advancedandpractical,andareexportedallovertheworld,especiallylarge,heavy,andprecisionCNCmachinetools.ThemainexportdestinationsareChina,theUnitedStates,andRussia.Inaddition,GermanyalsoattachesgreatimportancetotheadvancedpracticalityofCNCmachinetoolaccessories.Itsmechanical,electrical,hydraulic,pneumatic,optical,cutting,measuring,andnumericalcontrolsystemsandotherfunctionalcomponentsareamongthebestintheworldintermsofqualityandperformance.Germanyhasmanyworld-renownedcompanies,suchasTRUMPF,theworld'slargestCNCsheetmetalmanufacturer;DMG,whichhasextensiveinfluenceandtheworld'sadvancedhigh-endCNCmachinetoolproductiontechnology;Siemens'CNCsystemismoreIsworldfamous.Fromtheendof2009,benefitingfromthestrongpullofChina,SouthKoreaandIndia,theGermanmachinetoolindustryhasquicklyrecovereditsvitality.  Foralongtime,theJapanesegovernmenthascontinuouslystrengthenedtheresearchanddevelopmentofCNCmachinetools,andproposedthedevelopmentdirectionoftheJapaneseCNCmachinetoolindustrythroughplanningandformulationofregulations,andprovidedsufficientresearchanddevelopmentfundstoencouragescientificresearchinstitutionsandenterprisestovigorouslydevelopCNCmachinetools.JapanstudiedGermanyintermsofsupportingmachinetoolcomponents,studiedtheUnitedStatesinthedevelopmentandresearchofnumericalcontroltechnologyandnumericalcontrolsystems,andimprovedanddevelopedtheachievementsofthetwocountrieswithgoodresults.IntheprocessofdevelopingCNCmachinetools,Japanpaysspecialattentiontothedevelopmentofkeytechnologiesandcoreproducts.TheJapanesegovernmentfocusedonfosteringFanuc’sdevelopmentofCNCsystemsforCNCmachinetools.Thecompany'sCNCsystemsaccountedfornearlyhalfoftheworld'smarketshare;othermanufacturersfocusedontheresearchanddevelopmentofmechanicalprocessing.ThemorefamousmanufacturerisMazak.),Amada,Okuma,MoriSeiki,etc.DuetotheincreasingordersformachinetoolsfromAsia,EuropeandNorthAmerica,in2010,theexternaldemandordersforJapanesemachinetoolsreached671.1billionyen,ayear-on-yearincreaseof170%;domesticdemandorderswere307.5billionyen,ayear-on-yearincreaseof92.6%.  Inadditiontothethreecountriesmentionedabove,Italy,S

Development Status of CNC Machine Tool Industry and the Development Trend of the "Twelfth Five-Year Plan"

(Summary description)Nowadays,machinetoolshavealreadybecomeanimportantsymbolofacountry'scomprehensivecompetitiveness.IndustrialdevelopedcountrieshaveattachedgreatimportancetothedevelopmentofCNCmachinetools,andareracingtodevelophigh-precision,efficient,andhighlyautomatedhigh-endCNCmachinetoolstoacceleratethedevelopmentofindustryandthenationaleconomy.  DevelopmentofCNCmachinetoolsintheworld  Fromtheperspectiveofoutputvalue.In2010,theoutputvalueof28machinetoolproducingcountriesintheworldisexpectedtoexceed66billionUSdollars,anincreaseof21%year-on-year.Amongthem,China,Japan,andGermanyrankamongthetopthreeintheglobalmachinetoolproduction,accountingfor32%,18%,and15%oftheglobalmarketshare,respectively.Afterexperiencingasevererecessionin2009,theJapanesemachinetoolindustryfullyrebounded,returningtothepositionofthesecondlargestproducerofmachinetools.Germanmachinetoolmanufacturingoutputcontinuedtodeclinein2010,butstillrankedthird.TheoutputvalueoftheUnitedStatesmachinetoolmanufacturingindustryhasalsocontinuedtodecline,andhasfallentoeighthintheworld,behindItaly,SouthKorea,andSwitzerland.    Fromthedemandmarket.In2010,thetopfiveglobalmachinetoolconsumerswereChina,Germany,Japan,SouthKorea,andItaly.Amongthem,SouthKoreaandJapanbothachieveddouble-digitgrowthyear-on-year.Thepercapitaconsumptionofmachinetoolproductsvarieswidely,andSwitzerlandremainsthecountrywiththelargestpercapitaconsumptionofmetalworkingmachinetoolsintheworld.  Fromtheperspectiveoftechnologicaldevelopmentlevel,theworld'shigh-endCNCmachinetoolmanufacturingindustrycurrentlytakestheUnitedStates,Japan,Germanyandotherindustrialpowersasthemainproducingcountries,andthesecountriesholdthemaincoretechnologiesinthismanufacturingfield.  TheUnitedStateshasasolidfoundationinthedesign,manufactureandCNCsystemofCNCmachinetools.AlthoughtheproductionofmachinetoolsintheUnitedStateswas50yearslaterthantheUnitedKingdom,itsoonsurpassedtheUnitedKingdomintermsofmanufacturingtechnologyandleapttothefirstplaceintheworld.Americanmachinetoolsaremainlyusedintheautomotiveindustry,aerospaceindustry,constructionindustry,andmedicalequipmentmanufacturing.Thetechnologylevelisworld-leading.Severalwell-knownmachinetoolcompaniessuchasCincinnati,G&L,Hardinge,Gleason,andIngersollhavelongproducedhigh-precision,EfficientandhighlyautomatedCNCmachinetoolsaresuppliedtotheUSmarket.Notonlycanitproducehigh-performanceCNCmachinetoolsfortheaerospaceindustry,butitcanalsoproduceinexpensiveandpracticalCNCmachinetoolsforsmallandmedium-sizedenterprises.Duetoitsleadingtechnologyandhigh-qualityproducts,theUnitedStateshasbecomeamajorexporterofhigh-endCNCmachinetoolsintheworld.ThemostimportantmarketsforitsexportsareChinaandMexico.In2010,theUnitedStatesexported933millionUSdollarsofCNCmachinetools,ayear-on-yearincreaseof40.%.  TheGermangovernmenthasalwaysattachedimportancetothedevelopmentofthemachineryindustry,especiallythemachinetoolindustry.Germany'sCNCmachinetoolshavegoodqualityandperformance,advancedandpractical,andareexportedallovertheworld,especiallylarge,heavy,andprecisionCNCmachinetools.ThemainexportdestinationsareChina,theUnitedStates,andRussia.Inaddition,GermanyalsoattachesgreatimportancetotheadvancedpracticalityofCNCmachinetoolaccessories.Itsmechanical,electrical,hydraulic,pneumatic,optical,cutting,measuring,andnumericalcontrolsystemsandotherfunctionalcomponentsareamongthebestintheworldintermsofqualityandperformance.Germanyhasmanyworld-renownedcompanies,suchasTRUMPF,theworld'slargestCNCsheetmetalmanufacturer;DMG,whichhasextensiveinfluenceandtheworld'sadvancedhigh-endCNCmachinetoolproductiontechnology;Siemens'CNCsystemismoreIsworldfamous.Fromtheendof2009,benefitingfromthestrongpullofChina,SouthKoreaandIndia,theGermanmachinetoolindustryhasquicklyrecovereditsvitality.  Foralongtime,theJapanesegovernmenthascontinuouslystrengthenedtheresearchanddevelopmentofCNCmachinetools,andproposedthedevelopmentdirectionoftheJapaneseCNCmachinetoolindustrythroughplanningandformulationofregulations,andprovidedsufficientresearchanddevelopmentfundstoencouragescientificresearchinstitutionsandenterprisestovigorouslydevelopCNCmachinetools.JapanstudiedGermanyintermsofsupportingmachinetoolcomponents,studiedtheUnitedStatesinthedevelopmentandresearchofnumericalcontroltechnologyandnumericalcontrolsystems,andimprovedanddevelopedtheachievementsofthetwocountrieswithgoodresults.IntheprocessofdevelopingCNCmachinetools,Japanpaysspecialattentiontothedevelopmentofkeytechnologiesandcoreproducts.TheJapanesegovernmentfocusedonfosteringFanuc’sdevelopmentofCNCsystemsforCNCmachinetools.Thecompany'sCNCsystemsaccountedfornearlyhalfoftheworld'smarketshare;othermanufacturersfocusedontheresearchanddevelopmentofmechanicalprocessing.ThemorefamousmanufacturerisMazak.),Amada,Okuma,MoriSeiki,etc.DuetotheincreasingordersformachinetoolsfromAsia,EuropeandNorthAmerica,in2010,theexternaldemandordersforJapanesemachinetoolsreached671.1billionyen,ayear-on-yearincreaseof170%;domesticdemandorderswere307.5billionyen,ayear-on-yearincreaseof92.6%.  Inadditiontothethreecountriesmentionedabove,Italy,S

  • Categories:Industry news
  • Author:
  • Origin:
  • Time of issue:2020-03-17 15:12
  • Views:
Information
Nowadays, machine tools have already become an important symbol of a country's comprehensive competitiveness. Industrial developed countries have attached great importance to the development of CNC machine tools, and are racing to develop high-precision, efficient, and highly automated high-end CNC machine tools to accelerate the development of industry and the national economy.
   
Development of CNC machine tools in the world
   
From the perspective of output value. In 2010, the output value of 28 machine tool producing countries in the world is expected to exceed 66 billion US dollars, an increase of 21% year-on-year. Among them, China, Japan, and Germany rank among the top three in the global machine tool production, accounting for 32%, 18%, and 15% of the global market share, respectively. After experiencing a severe recession in 2009, the Japanese machine tool industry fully rebounded, returning to the position of the second largest producer of machine tools. German machine tool manufacturing output continued to decline in 2010, but still ranked third. The output value of the United States machine tool manufacturing industry has also continued to decline, and has fallen to eighth in the world, behind Italy, South Korea, and Switzerland.
   
   
From the demand market. In 2010, the top five global machine tool consumers were China, Germany, Japan, South Korea, and Italy. Among them, South Korea and Japan both achieved double-digit growth year-on-year. The per capita consumption of machine tool products varies widely, and Switzerland remains the country with the largest per capita consumption of metalworking machine tools in the world.
   
From the perspective of technological development level, the world's high-end CNC machine tool manufacturing industry currently takes the United States, Japan, Germany and other industrial powers as the main producing countries, and these countries hold the main core technologies in this manufacturing field.
   
The United States has a solid foundation in the design, manufacture and CNC system of CNC machine tools. Although the production of machine tools in the United States was 50 years later than the United Kingdom, it soon surpassed the United Kingdom in terms of manufacturing technology and leapt to the first place in the world. American machine tools are mainly used in the automotive industry, aerospace industry, construction industry, and medical equipment manufacturing. The technology level is world-leading. Several well-known machine tool companies such as Cincinnati, G & L, Hardinge, Gleason, and Ingersoll have long produced high-precision, Efficient and highly automated CNC machine tools are supplied to the US market. Not only can it produce high-performance CNC machine tools for the aerospace industry, but it can also produce inexpensive and practical CNC machine tools for small and medium-sized enterprises. Due to its leading technology and high-quality products, the United States has become a major exporter of high-end CNC machine tools in the world. The most important markets for its exports are China and Mexico. In 2010, the United States exported 933 million US dollars of CNC machine tools, a year-on-year increase of 40. %.
   
The German government has always attached importance to the development of the machinery industry, especially the machine tool industry. Germany's CNC machine tools have good quality and performance, advanced and practical, and are exported all over the world, especially large, heavy, and precision CNC machine tools. The main export destinations are China, the United States, and Russia. In addition, Germany also attaches great importance to the advanced practicality of CNC machine tool accessories. Its mechanical, electrical, hydraulic, pneumatic, optical, cutting, measuring, and numerical control systems and other functional components are among the best in the world in terms of quality and performance. Germany has many world-renowned companies, such as TRUMPF, the world's largest CNC sheet metal manufacturer; DMG, which has extensive influence and the world's advanced high-end CNC machine tool production technology; Siemens' CNC system is more Is world famous. From the end of 2009, benefiting from the strong pull of China, South Korea and India, the German machine tool industry has quickly recovered its vitality.
   
For a long time, the Japanese government has continuously strengthened the research and development of CNC machine tools, and proposed the development direction of the Japanese CNC machine tool industry through planning and formulation of regulations, and provided sufficient research and development funds to encourage scientific research institutions and enterprises to vigorously develop CNC machine tools. Japan studied Germany in terms of supporting machine tool components, studied the United States in the development and research of numerical control technology and numerical control systems, and improved and developed the achievements of the two countries with good results. In the process of developing CNC machine tools, Japan pays special attention to the development of key technologies and core products. The Japanese government focused on fostering Fanuc ’s development of CNC systems for CNC machine tools. The company's CNC systems accounted for nearly half of the world's market share; other manufacturers focused on the research and development of mechanical processing. The more famous manufacturer is Mazak. ), Amada, Okuma, Mori Seiki, etc. Due to the increasing orders for machine tools from Asia, Europe and North America, in 2010, the external demand orders for Japanese machine tools reached 671.1 billion yen, a year-on-year increase of 170%; domestic demand orders were 307.5 billion yen, a year-on-year increase of 92.6 %.
   
In addition to the three countries mentioned above, Italy, Switzerland and other countries also rank among the top in the world for high-end CNC machine tools. Among them, Italy's famous machine tool factories include Ficep, Fidia, JoBs, Mangoni, MCM, etc., products are widely used in automotive, electronics, machinery and other fields; Switzerland's small and medium-sized precision machine tools have long been the world's leader, many high-precision lathes, grinding machines, gear machine , Electrical machining machine tools, machining centers, small combined machine tools, tool grinders and other superb quality.
   
Development Status of CNC Machine Tool Industry in China
   
China's machine tool industry has gradually developed since the founding of New China in 1949, and has now gone through a 60-year development process. In the past 30 years, China's CNC machine tools have achieved rapid development in technology and output, and have been applied to users in various industries. Domestic products are also rushing to export, and they have appeared in the world's four major international machine tool exhibitions, with remarkable results.
   
During the "Eleventh Five-Year Plan" period, with the breakthrough of a series of key technologies and the formation of independent production capabilities, China began to highlight the "encirclement" of "foreign manufacturing" and entered the ranks of the world's high-speed CNC machine tools and high-precision CNC machine tool producers.
   
From the perspective of production. In 2010, China's machine tool industry realized a total industrial output value of 553.68 billion yuan, a year-on-year increase of 40.6%. The output of CNC machine tools reached 236,000 units, a year-on-year increase of 62.2%. In 2010, China's machine tool output value and CNC machine tool output ranked first in the world. Throughout the "Eleventh Five-Year Plan" period, driven by demand, China's CNC machine tool output maintained a rapid growth, with an average annual compound growth rate of 37.4%. The growth data for 2010 means that the development of CNC machine tools has entered a new stage.
 
From the level of technological development. With the completion of the key tasks of the "High-end CNC Machine Tool and Basic Manufacturing Equipment Major Project", the numerical control rate of domestic machine tools in China has increased from 35.5% at the end of the Tenth Five-Year Plan to 51.9% at the end of the Eleventh Five-Year Plan. China has developed multi-axis, multi-channel, bus-type high-end numerical control device products in numerical control system. Wuhan Huazhong Numerical Control Co., Ltd., Shenyang High Precision Numerical Control Technology Co., Ltd. and other units have completed the production of more than 50 sets of open all-digital high-end numerical control devices. Domestic CNC machine tools cover ultra-heavy machine tools, high-precision machine tools, special processing machine tools, forging equipment, and cutting-edge high-tech machine tools. Especially in the fields of five-axis linkage CNC machine tools, CNC super heavy machine tools, vertical horizontal machining centers, CNC lathes, and CNC gear machining machine tools, some technologies have reached the world advanced level. The number of domestic five-axis linkage CNC machine tools is increasing, and five-axis linkage machining centers, five-axis CNC milling machines, five-axis gantry milling machines, and five-axis floor milling and boring machines have been successfully developed in China, which has changed the monopoly of the international CNC machine tool industry. It has accelerated the process of China's transition from a large machine tool production country to a strong machine tool manufacturing country.
   
From the perspective of market demand. At present, China is the world's largest importer and consumer of CNC machine tools. In 2010, China's machine tool consumption increased by 43% year-on-year to reach 28.48 billion US dollars, and imports were about 9.4 billion US dollars. China has become the world's largest consumer of machine tools. Although the machine tool industry achieved rapid development during the "11th Five-Year Plan" period, the output value of high-end CNC machine tools only accounts for about 10-15% of the output value of the metal processing machine tool industry. In the face of a huge consumer market, the production capacity of domestic machine tool manufacturers cannot meet With rapidly expanding market demand, most high-end CNC machine tool products still need to be imported from abroad in large quantities.
   
Although China's CNC machine tool manufacturing level has improved, the foreign trade situation is still worrying. On the one hand, the export unit price of CNC machine tools has continued to decline. Horizontal machining centers, gantry machining centers, CNC grinding machines, CNC punching machines, etc. have seen a larger decline. In addition to the appreciation of the renminbi, one of the factors is the competitive price reductions among companies in the fierce international competition. On the other hand, the share of imports of high-end CNC machine tools increased without dropping. In 2010, the imports of high-end machine tools accounted for 36% of China's total metal cutting machine tool consumption, an increase of 60% year-on-year. Imported products squeezed the survival space of domestic enterprises. In addition, coupled with the threat of homogenization of domestic products, the gross profit margin of high-end CNC machine tools of most domestic machine tool companies has declined.
   
Looking forward to the "Twelfth Five-Year Plan", the development of China's CNC machine tools will strive to solve the problem of large but not strong mainframes, lagging development of CNC systems and functional components, large gaps in key technology of high-end CNC machine tools, low product quality stability, and poor overall economic benefits of the industry Issues, raise the core competitiveness, independent innovation, quantitative integration and brand building to a strategic level, and achieve the goal of total industrial output value of 800 billion yuan. And strive to achieve a series of mid-to-long-term goals such as the transformation from a country that produces machine tools to a country that is strong in machine tools through 10 to 15 years, and to achieve the leading position of domestic mid-to-high-end CNC machine tools in the domestic market.

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