Piston casting machine manufacturers tell you the debugging skills of CNC lathes.

Parts need to be programmed and cut before debugging. To prevent program errors and cutting errors, causing collision accidents, air travel simulation of processing should be carried out in advance, and the tool should be moved to the right in the machine tool coordinate system by the total length of the part 2 —— 3 times; then start the simulation processing. After the processing simulation is completed, the program and tool settings should be correct before starting to process the parts. After the first part of the processing is completed, a self-check is carried out, and after confirmation of qualification, a professional inspection is carried out. After the professional inspection confirms that it is qualified, the debugging is considered complete.

Piston Casting The casting machine manufacturer reminds everyone that completing the processing of parts is very important.

After the first part of the test cut is completed, parts will be mass-produced, but the qualification of the first part does not mean that the entire batch of parts is qualified, because during the processing process, due to different processing materials, the tool will wear and tear, soft, small, hard, and fast. Therefore, during the processing process, the parts should be frequently inspected, and the tool compensation value should be increased or decreased in time to ensure its qualification. Taking a certain part as an example, the processing material is K414 ，the total processing length is 180mm . Because the material is extremely hard, the tool wears out very quickly during processing. From the starting point to the end point, the tool wear will produce 10-20 millimeters of slight degree. Therefore, a 10 —— 20mm small degree must be artificially added in the program to ensure that the parts are qualified.

  In short, the basic principle of processing: rough machining first, removing excess material from the workpiece, then fine machining; vibration should be avoided during processing. There are many reasons why the workpiece should avoid thermal denaturation during processing. It may be due to excessive load; it may be resonance between the machine tool and the workpiece, or insufficient machine tool rigidity, or tool dullness. We can reduce vibration by the following methods: reduce lateral feed and machining depth, check whether the workpiece is clamped firmly, increase the speed of the tool, and reduce the speed to reduce resonance. In addition, check whether it is necessary to replace new tools.

  Piston Casting The casting machine manufacturer reminds everyone to prevent machine tool collisions during operation.

  Machine tool collision is a great damage to the accuracy of the machine tool, and has different effects on different types of machine tools. Generally speaking, it has a greater impact on machine tools with weaker rigidity. Therefore, for high-precision CNC lathes, collisions should be avoided. As long as the operators are careful and master certain anti-collision methods, collisions can be completely avoided.